• 专利标题:   Processing superabrasive element by e.g. leaching metallic material from volume of polycrystalline diamond table, and leaching central portion of superabrasive face and region adjacent to superabrasive side surface of superabrasive element.
  • 专利号:   US11253971-B1
  • 发明人:   BOND O D, CHAPMAN M P, LYNN J B, HEATON D N
  • 专利权人:   US SYNTHETIC CORP
  • 国际专利分类:   B22F003/24, B24D011/00, B24D018/00, B24D003/00, B24D003/02, B24D003/10, C09K003/14, C25F007/00
  • 专利详细信息:   US11253971-B1 22 Feb 2022 B24D-011/00 202220 English
  • 申请详细信息:   US11253971-B1 US020751 27 Jun 2018
  • 优先权号:   US062553P, US020751

▎ 摘  要

NOVELTY - Processing (M1) a superabrasive element (310), comprises: providing a superabrasive element comprising a polycrystalline diamond table that comprises a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table comprising a superabrasive face (320), and a superabrasive side surface extending around an outer periphery of the superabrasive face; leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table; leaching the central portion of the superabrasive face of the superabrasive element to a first leached depth; and leaching a region adjacent to the superabrasive side surface of the superabrasive element to a second leached depth that is greater than the first leached depth. USE - The methods are useful for processing a superabrasive element which is used as cutting elements in a variety of applications, e.g. drilling tools, machining equipment, cutting tools, and other apparatuses, and as bearing elements in a variety of bearing applications e.g. thrust bearings, radial bearings, and other bearing apparatuses. ADVANTAGE - The methods utilize: interstitial material that removes from superabrasive table to a depth beyond the practical limit, e.g. significantly more time, temperature, and/or other process parameter may be required; superabrasive table that may be fully leached so that interstitial material is substantially removed from a substantial portion of superabrasive table; and polycrystalline diamond body that reduce the thermal stability of superabrasive table at elevated temperatures. DETAILED DESCRIPTION - Processing (M1) a superabrasive element, comprises: providing a superabrasive element comprising a polycrystalline diamond table that comprises a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table comprising a superabrasive face, and a superabrasive side surface extending around an outer periphery of the superabrasive face; leaching the metallic material from at least a volume of the polycrystalline diamond table to produce a leached volume in the polycrystalline diamond table by exposing at least a portion of the polycrystalline diamond table to a processing solution, exposing an electrode (340) to the processing solution, positioning the electrode relatively closer in proximity to the superabrasive side surface of the superabrasive element than a central portion of the superabrasive face of the superabrasive element, and applying a charge to the electrode so that a voltage is generated between the polycrystalline diamond table and the electrode and the voltage is applied to the processing solution; leaching the central portion of the superabrasive face of the superabrasive element to a first leached depth; and leaching a region adjacent to the superabrasive side surface of the superabrasive element to a second leached depth that is greater than the first leached depth. INDEPENDENT CLAIMS are also included for: (a) processing (M2) a superabrasive element, comprising producing a leached volume in a polycrystalline diamond table of a superabrasive element, where the polycrystalline diamond table comprises a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table, the producing the leached volume comprises leaching the metallic material from at least a volume of the polycrystalline diamond table, exposing at least a portion of the polycrystalline diamond table to a processing solution, exposing an electrode to the processing solution, applying a charge to the electrode to generate a voltage between the polycrystalline diamond table and the electrode via the processing solution, leaching the metallic material from a portion of the polycrystalline diamond table to a first depth relative to a superabrasive face of the superabrasive element and leaching the metallic material from an external side region of the polycrystalline diamond table to a second depth relative to a superabrasive side surface of the superabrasive element, and the second depth is greater than the first depth; and (b) processing (M2) a superabrasive element, comprising leaching a metallic material from at least a volume of a polycrystalline diamond table of a superabrasive element to produce a leached volume in the polycrystalline diamond table comprising a metallic material disposed in interstitial spaces defined within the polycrystalline diamond table, where the leaching comprises exposing at least a portion of the polycrystalline diamond table to a processing solution, applying a charge to an electrode in communication with processing solution, generating a voltage between the polycrystalline diamond table and the electrode, leaching a region of the polycrystalline diamond table to a first depth underlying a superabrasive face of the superabrasive element and leaching a peripheral region of the polycrystalline diamond table to a second depth relative to a side surface of the superabrasive element, and the second depth is greater than the first depth. DESCRIPTION OF DRAWING(S) - The figure illustrates perspective view of superabrasive element and electrode. Superabrasive element (310) Substrate (312) Element side surface (315) Superabrasive face (320) Electrode (340)