• 专利标题:   Wear-resistant and corrosion-resistant composite material used for injection molding, comprises high-density polyethylene, linear low-density polyethylene, ultra-high molecular weight polyethylene, reinforcing fibers, and processing additive comprising plasticizer, lubricant, and/or antioxidant.
  • 专利号:   CN113754940-A
  • 发明人:   HUANG F, ZHAO H, GAO Q, WANG S
  • 专利权人:   CHANGSHA SANCHANG PUMP CO LTD
  • 国际专利分类:   C08K007/08, C08K007/10, C08K009/04, C08K009/06, C08L023/06, C08L023/08
  • 专利详细信息:   CN113754940-A 07 Dec 2021 C08L-023/06 202231 Chinese
  • 申请详细信息:   CN113754940-A CN11113779 23 Sep 2021
  • 优先权号:   CN11113779

▎ 摘  要

NOVELTY - Wear-resistant and corrosion-resistant composite material comprises high-density polyethylene, linear low-density polyethylene, ultra-high molecular weight polyethylene, reinforcing fibers, and processing additive, and is prepared by mixing the dried components, melt extruding and granulating, plasticizing and uniformly mixing to obtain injection-molding grade composite material, where the reinforcing fibers are mixed with other materials by feeding sideways and then added, the reinforcing fibers comprise basalt fiber, potassium hexatitanate whisker, and/or sepiolite fibers that have been surface-activated by a surface modifier, the surface activation process of the reinforcing fiber uses a surface modifier, and the bagging activation is carried out for not less than 20 hours, the surface modifier comprises silane coupling agent and/or titanate coupling agent, and the processing additive comprises plasticizer, nucleating agent, lubricant, thermally conductive agent, and/or antioxidant. USE - The wear-resistant and corrosion-resistant composite material is used for injection molding. DETAILED DESCRIPTION - Wear-resistant and corrosion-resistant composite material comprises 35-50 parts mass high-density polyethylene, 20-30 parts mass linear low-density polyethylene, 15-35 parts mass ultra-high molecular weight polyethylene, 5-15 parts mass reinforcing fibers, and 1.5-5 parts mass processing additive, and is prepared by mixing the dried components, melt extruding and granulating, plasticizing and uniformly mixing to obtain injection-molding grade composite material, where the reinforcing fibers are mixed with other materials by feeding sideways and then added, the molecular weight of the ultra-high molecular weight polyethylene is 8-12 million, the high-density polyethylene has a crystallinity of 70-85% and melt index of 15-20 g/10minute, the linear low density polyethylene has a crystallinity of 55-70% and melt index of 30-50 g/10 minute, the reinforcing fibers comprise basalt fiber, potassium hexatitanate whisker, and/or sepiolite fibers that have been surface-activated by a surface modifier, the surface activation process of the reinforcing fiber uses a surface modifier of 0.5-1.5 wt.% of the fiber, and the bagging activation is carried out for not less than 20 hours, the surface modifier comprises silane coupling agent and/or titanate coupling agent, and the processing additive comprises plasticizer, nucleating agent, lubricant, thermally conductive agent, and/or antioxidant. An INDEPENDENT CLAIM is also included for a method for manufacturing a pump fitting, which involves drying 35-50 parts mass high-density polyethylene, 20-30 parts mass linear low-density polyethylene, 15-35 parts mass ultra-high molecular weight polyethylene, 5-15 parts mass reinforcing fibers, and 1.5-5 parts mass processing additive, melt extruding and granulating, plasticizing and uniformly mixing to obtain injection-molding grade composite material, where the reinforcing fibers are mixed with other materials after side feeding, and using the resulting injection-molding grade composite material to produce pump parts by injection molding, where the injection molding is carried out by maintaining the temperature at 180-200degrees Celsius in first zone, 230-270degrees Celsius in second-fourth zone, injection pressure of 80-120 Pa, flow rate of 70-90% of the maximum flow rate of the injection molding machine, and mold temperature of 60-80degrees Celsius,