• 专利标题:   Making a three-dimensional carbon structure used in e.g. secondary battery, by forming metal catalyst layer on support surface, forming graphene on catalyst layer, forming carbon nanowires on graphene, and separating structure from surface.
  • 专利号:   KR1470830-B1
  • 发明人:   JEONG N J, HWANG K S, KIM C S, JWA E J, PARK J S, KIM D K
  • 专利权人:   KOREA INST ENERGY RES
  • 国际专利分类:   B82B001/00, B82B003/00, C01B031/02
  • 专利详细信息:   KR1470830-B1 17 Dec 2014 B82B-003/00 201503 Pages: 19
  • 申请详细信息:   KR1470830-B1 KR132356 01 Nov 2013
  • 优先权号:   KR132356

▎ 摘  要

NOVELTY - The method comprises: (i) forming a metal catalyst layer on a support surface; (ii) forming graphene on the metal catalyst layer; (iii) forming carbon nanowires on a surface of the graphene; and (iv) separating a three-dimensional carbon structure consisting of the carbon nanowires and the graphene from the support substrate. A thickness of the metal catalyst layer is 10-500 nm. The step (ii) is performed, in the presence of methanol or ethanol, at a temperature of 850-950 degrees C and a pressure of 2-760 Torr for 10 minutes to 4 hours. The step (ii) is accomplished at a temperature of 650-850 degrees C. USE - The method is useful for fabricating a three-dimensional carbon structure (claimed), which is useful in a secondary battery, a super-capacitor, a catalyst supporter and an electrode material. ADVANTAGE - The method is capable of fabricating the three-dimensional carbon structure without using metallic catalyst. DETAILED DESCRIPTION - The method comprises: (i) forming a metal catalyst layer on a support surface; (ii) forming graphene on the metal catalyst layer; (iii) forming carbon nanowires on a surface of the graphene; and (iv) separating a three-dimensional carbon structure consisting of the carbon nanowires and the graphene from the support substrate. A thickness of the metal catalyst layer is 10-500 nm. The step (ii) is performed, in the presence of methanol or ethanol, at a temperature of 850-950 degrees C and a pressure of 2-760 Torr for 10 minutes to 4 hours. The step (ii) is accomplished at a temperature of 650-850 degrees C. The step (iv) comprises calcining the metal catalyst layer by acid treatment at an acid concentration of 1-10 vol.%. The method further comprises: (6) coating a metal oxide on the carbon nanowires; and (7) adding hydrogen gas to the three-dimensional structure to reduce the metal oxide. The supporter is present in two-dimensional form or three-dimensional form. A particle size of the metal oxide is 1-100 nm. The step (iv) is accomplished, in the presence of a hydrocarbon compound that is present in an amount of 0.1-10 vol.%, for 1 minute to 2 hours. A concentration of the hydrogen gas is 1-10 vol.%.