• 专利标题:   Ceramic special-shaped rolling smart forming method, involves weighing and adjusting green raw material, putting in deionized water solution and stirring to prepare mastic-like raw material, spraying enhanced slurry, and driving scraper on surface of green blank to scrape off generated pressed edge.
  • 专利号:   CN113416058-A
  • 发明人:   XIE J, ZHANG H, OUYANG J, FENG S, XU L
  • 专利权人:   HUNAN YINHE PORCELAIN IND CO LTD
  • 国际专利分类:   B28B011/04, B28B011/12, B28B011/22, B28B003/12, C04B033/13, C04B033/132, C04B033/34
  • 专利详细信息:   CN113416058-A 21 Sep 2021 C04B-033/132 202188 Pages: 8 Chinese
  • 申请详细信息:   CN113416058-A CN10586194 27 May 2021
  • 优先权号:   CN10586194

▎ 摘  要

NOVELTY - A ceramic special-shaped rolling smart forming method, involves (S1) weighing and adjusting the green raw material, and grinding the large particles in the raw material and crushing by the wet ball mill, taking out the crushed slurry from the wet ball mill, (S2) mixing the sieved raw material powders together and placing in a magnetic stirring tank, putting in the deionized water solution and stirring to prepare the mastic-like raw material, and sending the mastic-like raw material into the slurry tank for standing staleness, (S3) feeding the mixed colloidal mud into the pressing mold, spraying enhanced slurry, (S4) driving the scraper on the surface of the pressed green blank to scrape off the pressed edge generated on the surface of the pressed blank, (S5) continuing the roller press to rotate in order to remove the dust produced by the surface pressing of the blank and the impurities produced by the cutting edge, and (S6) spraying the glaze through the glazing nozzle on one side. USE - Ceramic special-shaped rolling smart forming method. ADVANTAGE - The method effectively improves rolling preparation requirement of large-scale production of special ceramic. DETAILED DESCRIPTION - A ceramic special-shaped rolling smart forming method, involves (S1) weighing and adjusting the green raw material of the formula quantity, gradually adding into the wet ball mill in stages, and finely grinding the large particles in the raw material and crushing by the wet ball mill, after grinding and crushing, taking out the crushed slurry from the wet ball mill, letting it stand still in the mesh tank for 2-4 hours to drain the water, then passing it through a mesh sieve for sieving treatment, and leaving the sieved large particles aside for further processing, (S2) after grinding and sieving the material, mixing the sieved raw material powders together and placing in a magnetic stirring tank for stirring and mixing, after stirring and mixing the materials fully, putting in the deionized water solution of the remaining formula and fully stirring to prepare the mastic-like raw material, and sending the mastic-like raw material prepared by stirring into the slurry tank for standing staleness, after uniformly dispersing the mud and improving the plasticity of the slurry, after completing the aging, taking out the mud and keeping for later use, (S3) feeding the mixed colloidal mud into the pressing mold through the slurry input pump, and assembling the pressing mold with the roller press at the same time, using servo control technology by roller press to realize that the angular position of the roller head and the spindle during the start and stop process is always uniform, maintaining the relative static state at the same speed during the movement process, after fully pressing into a special-shaped green blank, spraying enhanced slurry during pressing to increase the rolling strength of the profiled surface, and after removing the mold on the surface of the blank, waiting for the subsequent glazing operation, (S4) driving the scraper by the side drive mechanism on the surface of the pressed green blank to scrape off the pressed edge generated on the surface of the pressed blank, placing a waste box at the bottom of the edge scraping to place and collect the edges of the blanks, sending the collected edge blanks to the (S2) middle slurry tank for staleness, (S5) washing water, continuing the roller press to rotate after the edge cutting is completed, in order to remove the dust produced by the surface pressing of the blank and the impurities produced by the cutting edge, driving the flexible brush strip by one side of the computer programming and controlling the drive mechanism to sweep the dust on the surface of the blank, so that the blank is clean and moist, and (S6) after the completion of washing, evenly spraying the glaze through the glazing nozzle on one side, and achieving the initial blast drying by blowing on one side, maintaining the blast temperature at 35-50 degrees C, after taking the blank, remaining firing, and forming the ceramic shaped blank.