• 专利标题:   Filled coating formulation for preparing roofing materials, e.g. non-asphaltic roofing shingle, comprises crude tall oil-based continuous phase material, resinous hardening agent, polymer, and filler, e.g. calcium carbonate or quartz.
  • 专利号:   WO2022036131-A1, US2022049124-A1, US11466176-B2, US2023002638-A1, CA3188973-A1
  • 发明人:   MERCADO R M L, BOSS D E, CARR K
  • 专利权人:   BUILDING MATERIALS INVESTMENT CORP, BUILDING MATERIALS INVESTMENT CORP, BMIC LLC, BMIC LLC
  • 国际专利分类:   B05D003/02, B32B009/04, C07F007/18, C09D191/00, E04D001/20
  • 专利详细信息:   WO2022036131-A1 17 Feb 2022 B05D-003/02 202220 Pages: 65 English
  • 申请详细信息:   WO2022036131-A1 WOUS045794 12 Aug 2021
  • 优先权号:   US065763P, US121447P, US400827, US901052, CA3188973

▎ 摘  要

NOVELTY - Filled coating formulation comprises 5-40 wt.% crude tall oil-based continuous phase material; 3-35 wt.% resinous hardening agent; 1-10 wt.% polymer; and a filler. A viscosity of the filled coating formulation is 2000-20000 cP measured at 400 degrees F. USE - The filled coating formulation is useful for preparing roofing materials, e.g. non-asphaltic roofing shingle. ADVANTAGE - The formulation utilizes a combination of a crude tall oil-based continuous phase material, a resinous hardening agent, and a polymer. This combination can be used with existing equipment for the manufacture of shingles and similar roofing material with minimal process changes. In addition, to a significant extent, the materials employed are biologically derived and are by-products of the paper-making process. DETAILED DESCRIPTION - INDEPENDENT CLAIMS are included for: (1) a non-asphaltic roofing shingle comprising a substrate having a coating which comprises a crude tall oil-based continuous phase material, a resinous hardening agent, a polymer, and a filler, where the softening point of the coating is 175-320 degrees F, and where the penetration of the coating is 5-100 dmm measured at 77 degrees F; (2) a method which involves obtaining a substrate; and coating the substrate with a filled coating formulation to form a non-asphaltic rooting material, where the filled coating formulation comprises 5-40 wt.% crude tall oil-based continuous phase material, 3-35 wt.% resinous hardening agent, 1-10 wt.% polymer, and a filler, where a viscosity of the filled coating formulation is 2000-20000 cP measured at 400 degrees F; and (3) a non-filled coating formulation comprising: 20-60 wt.% plant- or bio-derived continuous phase material; 30-75 wt.% resinous hardening agent; and 5-20 wt.% polymer, where a viscosity of the non-filled coating formulation is 200-12500 cP measured at 400 degrees F.