• 专利标题:   Making unitary graphene matrix composite used in LED, comprises e.g. preparing graphene oxide gel having graphene oxide molecules dispersed in fluid medium, and mixing graphite filler phase in gel and dispensing onto cavity of molding tool.
  • 专利号:   US2017114263-A1, US2017218244-A9, US9803124-B2
  • 发明人:   ZHAMU A, JANG B Z
  • 专利权人:   ZHAMU A, JANG B Z, NANOTEK INSTR INC
  • 国际专利分类:   B29B013/02, B29D007/01, C09K005/14, H01B001/04, C01B031/00
  • 专利详细信息:   US2017114263-A1 27 Apr 2017 C09K-005/14 201733 Pages: 52 English
  • 申请详细信息:   US2017114263-A1 US756852 22 Oct 2015
  • 优先权号:   US694468, US756852

▎ 摘  要

NOVELTY - Producing (p1) a unitary graphene matrix composite, comprises (a) preparing a graphene oxide gel having graphene oxide molecules dispersed in a fluid medium, (b) mixing a carbon or graphite filler phase in the graphene oxide gel to form a slurry, (c) dispensing the slurry onto a surface of a supporting substrate or a cavity of a molding tool, (d) partially or completely removing the fluid medium from the slurry to form a composite precursor, and (e) heat-treating the composite precursor to form the unitary graphene composite at a temperature higher than 100 degrees C. USE - The process is useful for producing a unitary graphene matrix composite (claimed) which is useful in thermal management applications (e.g. as a heat spreader) in a microelectronic device, e.g. a mobile phone (including a smart phone), a notebook computer, a tablet, an electronic-book, a telecommunication device, and any hand-held computing device or portable microelectronic device, and a hand-held device, e.g. a power tool, a microelectronic or telecommunication device (e.g. laptop computer and LCD display), a LED lighting device or system. ADVANTAGE - The process: is dramatically faster, less energy-intensive and cost effective; and provides the unitary graphene matrix composite which contains closely packed and chemically bonded graphene planes having an inter-graphene plane spacing of 0.335-0.40 nm and an oxygen content of 0.001-10 wt.% (claimed), exhibits a combination of exceptionally high thermal conductivity, high electrical conductivity, high mechanical strength, good surface scratch resistance and good hardness, and has an in-plane thermal conductivity of greater than 600 W/mK (preferably greater than 1700 W/mK), in-plane electrical conductivity of greater than 2000 S/cm (preferably greater than 10000 S/cm), Rockwell surface hardness value of greater than 60 (preferably greater than 80) and/or a tensile strength of greater than 80 MPa (preferably greater than 200 MPa). DETAILED DESCRIPTION - Producing (p1) a unitary graphene matrix composite, comprises either: (a) preparing a graphene oxide gel having graphene oxide molecules dispersed in a fluid medium, where the graphene oxide gel is optically transparent or translucent, (b) mixing a carbon or graphite filler phase in the graphene oxide gel to form a slurry, (c) dispensing the slurry onto a surface of a supporting substrate or a cavity of a molding tool, (d) partially or completely removing the fluid medium from the slurry to form a composite precursor, and (e) heat-treating the composite precursor to form the unitary graphene composite at a temperature higher than 100 degrees C, where the carbon or graphite filler phase is a carbon or graphite fiber, carbon or graphite nanofiber, carbon nanotube, carbon nanorod, meso-phase carbon particle, meso-carbon micro-bead, exfoliated graphite flake with a thickness greater than 100 nm, exfoliated graphite or graphite worm, coke particle, needle coke, carbon black or acetylene black particle, and/or activated carbon particle; or the step (a) above per se, (b) combining a carbon or graphite filler phase and the graphene oxide gel to form a graphene oxide gel-impregnated shape of fiber yarns or bundles, (c) partially or completely removing the fluid medium from graphene oxide gel-impregnated shape to form a composite precursor, and (d) heat-treating the composite precursor to form the unitary graphene composite at a temperature higher than 100 degrees C. An INDEPENDENT CLAIM is also included for producing (p2) a unitary graphene matrix composite, comprising depositing or dispensing a mixture of a graphene oxide gel and a carbon or graphite phase onto a substrate surface or into a mold cavity, removing a residual liquid from the mixture to form a precursor composite, and subjecting the precursor composite to a heat treatment at least at 150 degrees C for thermal reduction and/or re-graphitization of the graphene oxide to form the graphene matrix composite.