• 专利标题:   Preparing silicon-carbon composite particles for use in energy storage devices such as lithium ion batteries, involves heating porous carbon scaffold to preset temperature, and contacting carbon scaffold with silane feedstock gas comprising silane and inert gas.
  • 专利号:   US2022246914-A1, US11611070-B2
  • 发明人:   PATEL R, TIMMONS C, SAKSHAUG A J, DHANABALAN A, COSTANTINO H R
  • 专利权人:   GROUP14 TECHNOLOGIES INC, GROUP14 TECHNOLOGIES INC
  • 国际专利分类:   C23C016/24, H01M004/36, H01M004/38, H01M004/587, H01M010/0525, H01M004/02
  • 专利详细信息:   US2022246914-A1 04 Aug 2022 H01M-004/36 202265 English
  • 申请详细信息:   US2022246914-A1 US715840 07 Apr 2022
  • 优先权号:   US996694, US715840

▎ 摘  要

NOVELTY - Preparing silicon-carbon composite particles involves providing a carbon scaffold comprising a pore volume having greater than 70% microporosity, heating the porous carbon scaffold to 300-500degreesC, and contacting the carbon scaffold with a silane feedstock gas corresponding to a YCVI less than 0.5, where YCVI=(mole of silane feedstock gas per hour)/(mole of carbon scaffold). XSi of the process is greater than 50%, where XSi=100x(mole of silicon in the silicon-carbon composite)/(mole silane feedstock gas). The mole silicon in the silicon-carbon composite is determined from the silicon content in the silicon-carbon composite by thermogravimetric analysis. The feedstock gas comprises silane and an inert gas selected from nitrogen, hydrogen, argon, and helium. USE - Method for preparing silicon-carbon composite particles for use in energy storage devices such as lithium ion batteries. ADVANTAGE - The porous carbon scaffold allows for desirable properties: (i) carbon porosity provides void volume to accommodate the expansion of silicon during lithiation thus reducing the net composite particle expansion at the electrode level; (ii) the disordered graphene network provides increased electrical conductivity to the silicon for enabling faster charge/discharge rates, (iii) nano-pore structure acts as a template for the synthesis of silicon for dictating its size, distribution, and morphology.