• 专利标题:   Forming carbon foam used for composite carbon foam by blending the carbon source with a solvent to form a mixture, heating the mixture at atmospheric pressure and in a non-oxidizing atmosphere to produce a carbon foam precursor, and heating the precursor at atmospheric pressure.
  • 专利号:   US2022009839-A1, WO2022015771-A1, EP4178500-A1
  • 发明人:   ATKINS C A, YURCHICK C L, TARGETT M
  • 专利权人:   CARBON HOLDINGS INTELLECTUAL PROPERTIES, RAMACO CARBON LLC, RAMACO CARBON LLC
  • 国际专利分类:   C04B035/64, C01B032/21, C01B032/05, C04B035/83, A61F002/44, A61F002/28, A61F002/30
  • 专利详细信息:   US2022009839-A1 13 Jan 2022 C04B-035/83 202210 English
  • 申请详细信息:   US2022009839-A1 US374926 13 Jul 2021
  • 优先权号:   US051234P, US374926

▎ 摘  要

NOVELTY - A carbon foam is formed by providing a carbon source; blending the carbon source with a solvent to form a mixture; heating the mixture at atmospheric pressure and in a non-oxidizing atmosphere to produce a carbon foam precursor and a solvent mixture with extracted volatiles; and heating the precursor at atmospheric pressure to form a carbon foam. USE - Formation of carbon foam used for composite carbon foam (claimed). ADVANTAGE - The method provides low-cost methods of producing a carbon foam through a partial solvent extraction process and sintering process, and/or traditional foaming at atmospheric pressure. The method includes increasing carbon foam strength through the addition of carbon fiber filaments or tows into the carbon foam. DETAILED DESCRIPTION - INDEPENDENT CLAIMS are included for: (1) forming a composite carbon foam which involves producing a first carbon foam precursor from a mixture that includes a carbon source and a solvent; grinding the first carbon foam precursor into a powder, where the powder includes an average particle size of at least 50 nm; adding a carbon fiber or carbon fiber tows to the first carbon foam precursor; and heating the first carbon foam precursor and the carbon fiber or carbon fiber tows at atmospheric pressure to form a composite carbon foam; and (2) composite carbon foam comprising a carbon foam disposed within a graphene, a graphene oxide, or a graphite outer layer.