• 专利标题:   High-hardness gasket press forming technique useful for setting rotating machine for driving an object to rotate, comprises e.g. processing stainless steel sheet to obtain gasket blank, adhering gasket blank with composite gasket made of e.g. graphene and diamond particles, pressing, and forming.
  • 专利号:   CN114407404-A
  • 发明人:   WANG Z
  • 专利权人:   DONGTAI JIANGLONG METAL MFG CO LTD
  • 国际专利分类:   B23P015/00, B29C043/02, B29D099/00, C08K003/04, C08L101/00, C08L097/02
  • 专利详细信息:   CN114407404-A 29 Apr 2022 B29D-099/00 202263 Chinese
  • 申请详细信息:   CN114407404-A CN10017477 07 Jan 2022
  • 优先权号:   CN10017477

▎ 摘  要

NOVELTY - High-hardness gasket press forming technique, comprises: processing stainless steel sheet material into a round sheet, turning and roughening round sheets to obtain sheets of desired diameter and thickness; drawing a pre-pressing line on the round sheet material, then placing the round sheet material with drawn line on a working table of a punching device, then starting a punching device, and aligning a punching head to the pre-pressing line to punch and obtain the gasket blank; surface quenching the gasket blank, carburizing and nitriding, then using a grinding machine for processing the gasket blank to the corresponding required size, and passing the blank through flaw detection test; preparing composite gasket by heating and smelting graphene, diamond particles, iron wood fiber, composite aggregate particles and polymeric ceramic polymer, and aging to obtain composite gasket; and integrally adhering the gasket blank with the composite gasket by an adhesive, and pressing and forming. USE - The method is useful for setting rotating machine for driving an object to rotate. ADVANTAGE - The method: utilizes complete heat treatment of the gasket metal material to improve hardness of the gasket; combines the hardness of metal material and composite gasket to achieve large load bearing capability of the gasket; and enlarges gasket usage range making the gasket not only suitable for environment with requirement of low hardness gasket, but also for long-term rotary working abrasion extrusion of the rotary machine and the device for bearing the articles with heavy weight. DETAILED DESCRIPTION - High-hardness gasket press forming technique, comprises: (i) preparing round sheet material by selecting the corresponding stainless steel sheet material, processing the sheet material into a round sheet material using a processing equipment, turning and roughening round sheets using a turning device to obtain sheets of desired diameter and thickness, where during the turning and roughening process, the thickness of the round sheet material is left with a margin of 0.2-0.3 mm; (ii) pressing and forming the gasket blank by drawing a pre-pressing line on the round sheet material prepared in step (i) by a line drawing device, then placing the round sheet material with drawn line on a working table of a punching device, clamping by a clamp, then starting a punching device, and aligning a punching head to the pre-pressing line to punch and obtain the gasket blank; (iii) processing gasket blank by surface quenching the gasket blank obtained in step (ii), carburizing and nitriding, ensuring the hardness of the gasket blank is 78-91 hardness Rockwell C (HRC), then using a grinding machine for processing the gasket blank to the corresponding required size, and passing the blank through flaw detection test; (iv) preparing composite gasket by respectively weighing graphene, diamond particles, iron wood fiber, composite aggregate particles and polymeric ceramic polymer using a weighing device, then adding to a high-temperature induction furnace, heating and smelting at 200-300degrees Celsius for 50-60 minutes, cooling to 80-100degrees Celsius, adding flame retardant, mixing and stirring for 2-3 hours, discharging, adding into an aging furnace, and aging for 25-30 hours to obtain composite gasket; and (v) integrally adhering the gasket blank obtained in step (iii) with the composite gasket prepared in step (iv) by an adhesive, and pressing and forming at 3.5-5.5 MPa pressure using a pressing device. DESCRIPTION OF DRAWING(S) - The drawing shows a flow chart of the process of a high-hardness gasket pressing forming technique for setting rotating machine. (Drawing includes non-English language text).